Borusan Group and Salzgitter Mannesmann GMBH merged their welded steel pipe investments in Turkey under Borusan Mannesmann Boru Yatırım Holding A.Ş. in 1998. The Company holds 73.48% of the shares in Borusan Mannesmann Boru San. ve Tic. A.Ş
Borusan Mannesmann Boru Yatırım Holding invested USD 20.9 million in 2020. The total amount of investments made in the past five years is USD 142.7 million.A pioneer in the Turkish steel pipe
industry, Borusan Mannesmann
successfully created value for
stakeholders also in 2020 by investing in
occupational health and safety, peopleoriented success, digital transformation,
innovativeness, and globalization. The
Company shines out among competitors
with its innovative approach to
management and boasts a broad range
of steel pipe products with its principle of
continuous investment.
Strategic Positioning
Borusan Mannesmann is a globally
recognized leading steel pipe and
complementary solutions provider
focusing on high value-added products
with a production footprint in its primary
markets. It is positioned as the leader of
high value-added products in the Turkish
market as well as one of the leading
steel pipe producers in Europe and the
USA. The company’s main competitive
advantages include:
• Profitable growth strategy of investing
in high value-added products in target
markets;
• Global competitive edge attained
by channeling approx. 65% of prime
quality sales tonnage to global
markets;
• Ability to garner more than three-fourths
of prime quality product turnover from
high value-added product sales;
• A sustainable and profitable business
model for large diameter spirally welded
line pipes in high value-added markets;
• Aiming to become North America’s most
profitable and most preferred player in
high value-added products in the drilling
and well pipes market;
• Maintaining its lead in special pipes for
the automotive sector in Turkey, and
aiming to become one of the top three
manufacturers in Europe;
• Digitalized business processes that
provide efficiency increasing solutions and
competitive edge in operations;
• Investment strategy focusing on high
value-added products and processes to
meet customers’ unfulfilled expectations
with fast, innovative and value-adding
solutions;
• Penetration strategy for niche and new
markets while maintaining leadership in
existing markets by pursuing a strategy
focused on innovative products and new
business models.
A Global Brand in its Industry
Borusan Mannesmann's prime quality
product sales corresponded to 525,400 tons
in 2020. Continuing investments in high
value-added products in 2020, Borusan
Mannesmann solidified its presence in
global markets. The Company's overseas
sales reached 65% of the total prime quality
product sales.
Borusan Mannesmann's turnover from
high value-added pipe sales, specifically,
pressure, special and spiral pipes was 74% in
the prime quality product sales turnover. Its
existing production capacity was enhanced
significantly upon the commissioning of the
new production plant, which represents an
investment of USD 75 million, in Gemlik that
can manufacture high value-added standard
pipes and pipes for the automotive industry.
Borusan Mannesmann sharpened its competitive edge by channeling 65% of its sales to global markets
Borusan Mannesmann's prime quality product sales corresponded to 525 thousand tons in 2020.
Innovative and Value-Added Products
Borusan Mannesmann embraces new
product and service development as one of
the key triggers to reach the organization’s
long-term targets. In 2020, Borusan
Mannesmann focused on developing new
value-added products and advanced
processes for different customer segments.
The company also targeted building
innovative value-added services for
customers to make their lives easier and
increase efficiency in their businesses.
Sustainability Steps of
Borusan Mannesmann
Borusan Mannesmann grows and develops
together with its customers in line with its
high-quality standards, passion to innovate
and focus on customer satisfaction.
Accordingly, Borusan Mannesmann carefully
listens to the expectations and needs of
its customers and engages in meticulous
VoC (Voice of Customer) and customer
satisfaction efforts.
Throughout its operations, Borusan
Mannesmann identifies strategies to
minimize its ecological footprint on the
environment and follow environment-friendly
policies for a clean environment and a
healthy future. It operates in accordance
with all national and international regulations
with a view to recycling its waste, minimizing
its use of natural resources, and ensuring a
healthy environment for future generations.
Reaching “Zero Accident” is the
Main Target
A key player in the steel pipe industry in
Turkey and around the globe, Borusan
Mannesmann works with all its might
to create safer and healthier working
environments for stakeholders.
The company targets reaching the
“zero accident” goal, and protecting the
environment during production operations.
Therefore, Borusan Mannesmann:
• Complies with all applicable laws,
regulations and other rules on
Occupational Health and Safety (OHS)
and Environmental Protection;
• Identifies all potential risks emerging from
its operations and works to mitigate them
and attain acceptable risk levels;
• Strives to minimize waste, and
guarantees the disposal of waste in an
environmentally-friendly manner;
• Works to bring consumption of natural
resources down to acceptable levels;
• Inspects its systems and activities regularly
and allows the related parties to inspect
them; and
• Adopts a management system built on
continuous improvement principles and
expresses its commitment to reach its
targets.
At Borusan Mannesmann, employees are
the most valuable assets. This is why great
importance is placed on employees within
the organization. Borusan Mannesmann is
improving the Health Safety & Environment
(HSE) scores year on year. The aim is to
formulate strategies and standards via
the use of technology and automation to
reach the highest level in Health Safety
& Environment (HSE) standards and the
ultimate zero accident target.
Embracing society and the environment,
Borusan Mannesmann keeps its OHS and
Environmental Protection Policies publicly
accessible via its website, bulletins, and
notice boards.
Furthermore, the OHS and Environmental
Protection Policy is communicated to
contractors and suppliers prior to working
with them, i.e. the contract phase, with a
letter. Contractors working on behalf of
Borusan Mannesmann are required to
act in compliance with the provisions of
Occupational Health and Safety (OHS)
stipulated by the laws and Borusan
Mannesmann’s OHS and Environmental
Management principles.
Borusan Mannesmann's Strides for "Good"
Positioning itself as a model corporate
citizen, Borusan Mannesmann supports
institutions and projects in the fields of
education, culture, arts, and gender equality.
While sending clothes to university students
during the winter months, the Company
provided IV poles made of pipes and medical
equipment transportation vehicles in support
of four hospitals after the outbreak of the
COVID-19 pandemic. Besides, the Company
provided masks and disinfectants to the
Private Gemlik Rehabilitation Center affiliated
with the Association for the Protection of Mentally Disabled Children.
High value-added product sales have made up 74% of Borusan Mannesmann's turnover in 2020.
Borusan Mannesmann invested USD 20.9 million in 2020.
Embracing society and the environment, Borusan Mannesmann keeps its OHS and Environmental Protection Policies publicly accessible via its website, bulletins, and notice boards.
Minimum ecological footprint targetThroughout operations, strategies are developed to minimize the ecological footprint on the environment and follow environment-friendly policies for a clean environment and a healthy future.
"Zero accident" targetBorusan Mannesmann strives to reach the “zero accident” target, and protect the environment during production operations.
"We have a debt of gratitude to healthcare
workers" was the motto behind the "Borusan
Mannesmann Grand Fund for Corona
Heroes" under the Turkish Education
Foundation to support the children of
healthcare workers, who lost their lives
on the frontlines to fight the pandemic,
throughout their education. This helped
rapidly meet the education expenses of
eleven university students for one year.
The Company believes that the more one
gives the more it will span communities,
and therefore established the İyilik Kazansın
(Let the Good Win) Platform as a force for
good. This platform enabled the Company
to provide support to the project, "You Can
Light a Candle Too,” run by the Association
for the Support of Contemporary Living
(CYDD). A "Gender Equality Seminar" was
held for the employees at Gemlik and Halkalı
locations so as to raise awareness on gender
equality. Meanwhile, Borusan Mannesmann
was a sponsor of "Unprejudiced Ideathon,” a
contest where ideas on a campaign geared
towards tackling the bottlenecks, prejudices,
and challenges linked with gender equality
are conceived. The Company considered
some of the ideas developed via the Equal
Borusan Committee and incorporated them
into its own studies. The Company changed
the color of newborn packages sent to
employees after childbirth with a gender neutral color to emphasize the message,
"Gender has no color for us.” "Bring An End
to Sexist Behavior!" is the motto behind the
recruitment interviews held at the Company,
which also had targeted communications
with division heads and senior positions on
this matter.
Experience in Different Function and/
or Segment;
"Development knows no
boundaries" was the motto adopted in this
new period where development tools were
diversified. The aim was to let employees
have experience in different functions and/
or segments so as to diversify their skill
sets, improve their skills in different areas,
help them positively contribute to business
results whilst raising their motivation. This
way, employees can gain knowledge and
experience in different fields, develop a
new perspective into the new function/
segment where they assume a role, and
explore new opportunities. This practice
contributes to business results positively and
offers new opportunities for development
and learning, and thus is intended to have a
positive impact on employee motivation and
engagement.
Online Field Staff Assessment System;
The Field Staff Performance Assessment
System was enhanced and moved to the
digital environment so as to measure field
employees' contributions to corporate
goals, assess their performance as per
their success criteria, and handle necessary
rotation, relocation, or succession plans
accordingly. Also designed to identify and
raise future team leaders from today and
develop action plans accordingly, this
practice will help continuously develop
business deliverables and reach an efficient
and competent Human Resources profile
that reflects their performance on business
results.
Offering the Best Employee Experience;
Action Master; a team of volunteers
in different departments and levels of
experience from production and sales to
finance and planning has utilized the Agile
method in their ways of doing business and
came up with new ideas and products by
way of developing new perspectives into
HR processes. On the other hand, Wise
Talks By Techstation is a new platform that
encourages learning from one another and
covers mini exchange meetings held to
enable different departments to get to know
each other so as to further their cooperation.
Meanwhile, teams continued their efforts
towards improving orientation processes
and experiences and running performance
processes in a more fair, transparent, and
collaborative fashion.
Future Objectives
Borusan Mannesmann has made it a vision
to become a world-known provider of
pioneering steel pipe and complementary
solutions with a focus on value-added
products, local production capabilities in
target markets, and the most competitive
cost basis in all its products. In this respect,
high added-value products will remain a core
area of focus for Borusan Mannesmann in
2021 and beyond. Considering new product
development and digitalization among
the distinctive features of its competitive
capabilities, the Company aims to work
towards cementing its position in these areas
non-stop in 2021 and beyond.
A "Gender Equality Seminar" was held for the employees at Gemlik and Halkalı locations to raise awareness on gender equality.
Raising future leadersThe Field Staff Performance Assessment System was developed to raise Future Team Leaders and establish necessary action plans from today onwards and moved to the digital environment.
Borusan Mannesmann's revenues from prime quality product sales equaled USD 494 million.
45 USD millionBorusan Mannesmann's gross profitability in prime quality products corresponded to USD 45 million as of the end of 2020.
Operational Information
• Prime Product Sales:
525 thousand tons
• Prime Product Total Revenue:
USD 494 million
• Prime Product Gross Profitability:
USD 45 million
• Investments: USD 20.9 million
Manufacturing
• Manufactures 4 thousand types
of pipe, with diameters ranging
from 4.6 mm to 3,048 mm and wall
thickness from 0.7 mm to 25.4 mm.
• Produces water pipes, general use
pipes, natural gas, and petroleum
line pipes, industrial pipes and
profiles, construction pipes, drilling
pipes, boiler pipes, and spirally
welded pipes
• An annual capacity of producing
and processing 300 thousand
tons of well and drilling pipes
• 546 thousand m2 production
plant
• North America drilling and well, and line pipe markets
Service Point• Manufacturing plant in Houston, Texas, USA
• Borusan Mannesmann is the
only European producer of large
diameter petroleum and natural
gas line pipes. The company
manufactures spirally welded
steel pipes with exterior diameters
ranging from 508 mm to 3,048
mm, for water, natural gas, and
petroleum transmission lines.
The company has the capacity
to match customers’ special
requests for Plastic Pipe (PE),
Fusion-bonded Epoxy (FBE),
Polypropylene (PP), Epoxy, and
concrete-covered pipe types.
Production Capacity
• Annual production capacity
of 1,1 million tons, comprised
of about 750 thousand tons of
longitudinally welded and 300
thousand tons of spirally welded
steel pipe.
• Annual production capacity of
28 thousand tons of cold-drawn
special pipes
• Operational area of 29 thousand
m2 (closed space)
• Special value-added steel pipes
with exterior diameters ranging
from 20 mm to 140 mm
• European manufacturing industries, primarily in the automotive sector
Service Point• Manufacturing plant in Vobarno, Italy
Sectors Served
• A wide product range in
longitudinally welded steel pipe,
backed by high-quality service
focused on the construction,
energy, and automotive sectors.
• Spirally welded steel pipe solutions
focused on domestic and foreign
infrastructure projects for water,
petroleum, and natural gas lines
and the construction industry.
Service Locations
• Bursa-Gemlik, Istanbul-Halkalı
production plants, Bursa
Automotive Pipe Service Center
• 90 dealers
Partnership
• Salzgitter Mannesmann
• Borusan Group’s first company.
• Conducts Borusan Group’s flat
steel and steel pipe exports.
• Incorporated under Turkish law
as a foreign trade company.